Extrusion innovations from K 2025: PMM Insight

On this episode of PMM Insight, Editor Ron Shinn and Managing Editor Lynne Sherwin discuss new extrusion machinery introduced at the K Show.

• Labor shortage solutions take center stage: New extrusion systems focus on automation, guided workflows and smarter controls to support less-experienced operators.

• Reifenhäuser Everex flat film line: Automated PAM (Precise, Autonomous Mechatronic) die and adapter adjustment for time savings, improved safety and reduced operator intervention

• KraussMaffei Pioneer ProcessControl (ppC): Dashboard- and widget-based data visualization; role-based interfaces for all skill levels; smart guided workflows to simplify complex production steps

• Milacron MosaicX control system: Faster processing and expanded data reporting; controls multiple extruders and auxiliary systems; enhanced self-diagnostics and fault detection

• Coperion Lifecycle Manager (C-Beyond platform): Predictive maintenance based on real operating hours; automated service notifications; improved OEE through bundled, scheduled maintenance

• Breakthrough degassing technology from Battenfeld-Cincinnati: The BC-120-40 DVT, the first single-screw extruder with dual, independent degassing zones for Superior moisture and volatile removal, minimized bubble formation, reduced pre-drying

• Recycling-ready extrusion: Coperion STS 35 Mc 11 optimized for recycled resin, with nitride-hardened steel process section, brass heater shells with water flash cooling

• Industrial AI enters extrusion operations: Reifenhäuser NEXT system includes AI chatbot for real-time troubleshooting (NEXT.AI), digital and on-site training platform (NEXT.Learning), production dashboards and data aggregation (NEXT.Data)

Listen now to hear PMM’s Ron Shinn break down the most impactful extrusion innovations from K 2025 — and what they mean for your plant floor.