VacuFil/VarioFil R+ adds PCR textile waste as viable source

Sept. 23, 2022
BB Engineering has combined its recycling and extrusion lines, so processors can turn PET textile waste directly into new fiber.

VacuFil/VarioFil R+ BB Engineering has offered its VacuFil PET recycling system and its VarioFil R+ synthetic fiber-spinning lines as independent systems. VacuFil dries and plasticizes bottle flakes, agglomerated spinning waste or a combination of the two, then filters and degasses the melt. It can turn the melt into PET granulate, or directly feed downstream processes. The VarioFil R+ turnkey system extrudes resin, then filters the melt and feeds the yarn through radial airflow to cool the fibers and then collect them with either a winder or take-up unit. The VarioFil R+ is available in configurations to handle a variety of materials. The company planned to host an open house during K show at its facility in Remscheid, Germany, where it would demonstrate the two systems operating together, with the melt from VacuFil directly feeding the spinning process of the VariFil R+.

What’s new? The use of 100 percent PET textile waste. BB Engineering conducted trials with 100 percent post-consumer PET cloth and has now validated this capability. 

Benefits Wider range of potential material sources. Customers can look to a single supplier for the entire turnkey system. And the VacuFil system’s filter has a large surface area that removes contaminants without affecting throughput, while its in-line viscosity measuring unit allows it to continuously adjust the intrinsic viscosity of the resin to deal with inconsistencies caused by different material inputs.  

BB Engineering GmbH, Remscheid, Germany, 49-2191-9510-100, www.bbeng.de/en

About the Author

David Tillett

Associate Editor David Tillett writes and edits for Plastics Machinery & Manufacturing, Plastics Recycling and The Journal of Blow Molding. He covers new products, industry news, patents and consumer and business equipment. He has more than 20 years of experience in daily newspaper, online and magazine journalism.