Rollepaal system analyzes multi-layer pipe

It captures a full cross-section and creates a report on individual layers, total wall thickness and more.
April 13, 2026

Offline Multi-Layer Scanner Rollepaal’s new system includes a high-resolution flatbed scanner and dedicated software running on an industrial PC. The scanner captures a full cross-section image of the pipe; then, the software analyzes each layer’s thickness, ovality, total wall thickness and foam cell distribution and delivers an automated report within a minute. It works calibration-free with PVC, PE and PP, as well as pipes with mixed material layers. 

What’s new? The scanner, available since the end of 2025.

Benefits Precise insight into each layer of multi-layer pipes, leveraging accurate measurements of the thickness of individual pipe layers, as well as total wall thickness, diameter, ovality and foam structure. The technology is unique in that it provides an offline solution and can scan all parameters at once, without destructive testing or time-consuming manual measurement. The new scanner delivers results 90 percent faster than traditional methods, so manufacturers can make much quicker corrections and significantly reduce scrap. According to Rollepaal, customers using the system during pilot trials have reported reductions in scrap of up to 20 percent and full return on investment within four months. With the technology, users can optimize their material use. 

Rollepaal USA, Alpharetta, Ga., 410-686-4640, https://rollepaal.com 

About the Author

Karen Hanna

Senior Staff Reporter

Senior Staff Reporter Karen Hanna covers injection molding, molds and tooling, processors, workforce and other topics, and writes features including In Other Words and Problem Solved for Plastics Machinery & Manufacturing, Plastics Recycling and The Journal of Blow Molding. She has more than 15 years of experience in daily and magazine journalism.