Milacron updates Mosaic extrusion control system

MosaicX adds features, collects more data and has custom screen options.
Feb. 27, 2026

Key Highlights

  • Milacron's MosaicX features faster processing speeds and more standard functionalities for comprehensive extrusion management.
  • The system supports control of multiple extruders, downstream equipment and auxiliary systems for integrated operations.
  • Graphical process monitoring covers over 50 parameters, with customizable screens for simultaneous machine views.
  • Enhanced data security includes four access levels, RFID login options and data transfer via USB or network drives.
  • Real-time monitoring and improved fault diagnostics enable quicker problem resolution and increased operational uptime.

By Ron Shinn 

Milacron rolled out the latest version of its well-known Mosaic extrusion control system at K 2025 called the MosaicX. 

The latest version has more standard features, faster processing speeds that enable more data collection and report generation, plus custom screen options that can provide simultaneous views of multiple machine functions.

It is capable of controlling multiple extruders, downstream equipment and auxiliary systems.

The Mosaic platform was first introduced in 2007. 

MosaicX has a 21.5-inch HD screen. The system offers graphical process monitoring for more than 50 parameters. Data protection with four access levels for up to 30 machine operators is standard, and RFID login is available as an option. 

Data transfer, including mold data and screen shots, is through USB keys. The change log and alarm log can be stored on the control, a USB stick or network drive. 

The operating system is Windows-based. A remote-mounted IP camera interface is optional.

Real-time monitoring provides live updates on extruder motor pressure. The controller also allows for adjustable back-pressure settings. Extruder RPM steps from 1 to 5 can be set for tailored operational efficiency. 

Milacron said self-diagnostic and fault-finding capability have been improved to provide quicker problem identification and resolution.

MosaicX supports three languages: English, Spanish and French. 

It can be retrofitted to older Milacron extruders. 

Contact: 

Milacron LLC, Batavia, Ohio, 513-536-2000, www.milacron.com 

About the Author

Ron Shinn

Editor

Editor Ron Shinn is a co-founder of Plastics Machinery & Manufacturing and has been covering the plastics industry for more than 35 years. He leads the editorial team, directs coverage and sets the editorial calendar. He also writes features, including the Talking Points column and On the Factory Floor, and covers recycling and sustainability for PMM and Plastics Recycling.

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